What are the advantages of automotive airbags cutting with laser?
Save labor
Multi-layer cutting, cutting 10-20 layers at a time, saving 80% of labor compared to single-layer cutting
Shorten the process
Digital operation, no need for tool construction or changeover. After laser cutting, the cut pieces can be directly used for sewing without any post-processing.
High quality, high yield
Laser cutting is thermal cutting, resulting in automatic sealing of the cutting edges. Moreover, laser cutting is high precision and it is not limited by graphics, the yield is as high as 99.8%.
High efficiency, high productivity
Integrating the world's advanced technology and standardized production, the laser cutting machine is safe, stable and reliable. The daily output of a machine is 1200 sets. (Calculated by processing 8 hours per day)
Safe, environmentally friendly and low operating costs
The core components are maintenance-free, require no additional consumables, and cost only about 6 kWh per hour.
Technical Specifications of the Cutting Laser Machine
| Laser source | CO2 RF laser |
| Laser power | 150 watt / 300 watt / 600 watt / 800 watt |
| Cutting area (W×L) | 2300mm×2300mm / 3000mm×3000mm (90.5” ×90.5” / 118”×118”) |
| Cutting table | Vacuum conveyor working table |
| Cutting speed | 0-1200mm/s |
| Acceleration | 8000mm/s2 |
| Repeating location | ≤0.05mm |
| Motion system | Offline mode servo motor motion system, High precision gear rack driving |
| Power supply | AC220V±5% / 50Hz |
| Format support | AI, BMP, PLT, DXF, DST |
| Optional | Auto-feeding system, red light positioning, Mark pen, ink-jet marking device |
Working areas can be customized
1600mm×3000mm (63”×118”), 2300mm×2300mm (90.5”×90.5”), 2100mm×3000mm (82.6”118”), 2500mm×3000mm (98.4”×118”), 3000mm×3000mm (118”×118”), 3500mm×4000mm (137.7” ×157.4”) Or other options.
Processing efficiency, testing report and cost accounting
The laser cutting machine uses a 600 watt CO2 RF laser as the laser source, and is cutting 20 layers of airbag materials at a time.
The display screen of the laser cutting machine on-site shows 3 sets of single layout in the format, the fabric width is 2580mm, and the cutting time is about 12 minutes.
• One laser cutting machine can cut 60 sets of airbags in the picture every 12 minutes (20 layers × 3 sets)
• About 300 sets per hour
• Based on 8 hours working time per day, about 2400 sets can be cut per day.
• Only one manual operation is required.
• Consumables only need 6kwh per hour.
Automotive airbags laser cutting sample
